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The Wattsan 1610 Cam Conveyer is an advanced laser cutting machine designed to handle large-scale textile production with precision and efficiency. This high-performance system is equipped with cutting-edge technology, making it an indispensable tool for manufacturers working with fabrics, leather, fur, and other soft materials.
Key features and enhancements
At first glance, the modifications to this model may not seem extensive, as it retains the same working area of 1600×1000 mm as its basic counterpart. However, its reinforced construction brings the total weight to 770 kg, making it a stable and vibration-resistant powerhouse.
How it works
Imagine you need to cut intricate and unique designs for a customer. Traditionally, you would create a model, manually transfer it to the material, and then cut it out. However, with the Wattsan 1610 Cam Conveyer, the process is streamlined:
- Place your material on the working table.
- The machine captures an image of the design and accurately identifies its contours.
- The laser cutter follows the detected pattern, ensuring precise and mistake-free cutting.
- The conveyor system allows for seamless processing of long or continuous materials, making it ideal for high-volume production.
This automated recognition system ensures that every piece is cut identically, eliminating human error and significantly increasing efficiency.
Contour detection technology
The machine operates in black-and-white contrast mode, meaning it identifies the brightest and most distinct elements of the design. Users can select or refine the detected contours before cutting. To optimize accuracy:
- Patterns should be outlined with a thick, high-contrast line to ensure proper recognition.
- Various camera sensitivity settings allow for fine-tuning the detection process.
Like other CO2 laser machines, the Wattsan 1610 can cut a variety of materials, including plywood, wood, plastics, rubber, and glass. However, its primary application is fabric cutting, particularly for materials such as leather, tulle, and fur. The only exception is chlorinated plastics, which release harmful chemicals when burned. Additionally, cutting very thick materials is not recommended, as this may damage the conveyor belt and working table.
Cutting-edge camera system
A major highlight of the Wattsan 1610 Cam Conveyer is its Canon 700 scanning camera, which plays a crucial role in detecting and processing patterns. This camera:
- Scans image outlines and transfers them directly to the computer.
- Is mounted on a specialized bracket for stability and is directly integrated with the machine’s power and control systems.
- Works in combination with built-in LED lighting, ensuring clear visibility and precise recognition even in low-light conditions.
The overall design of the machine is not only aesthetically futuristic but also structurally optimized to minimize vibrations, ensuring the camera remains stable during operation.
Advanced conveyor table for continuous processing
One of the most impressive features of the Wattsan 1610 Cam Conveyer is its infinite material handling capability. The conveyor system ensures that material can be continuously fed through the machine without length restrictions. Key elements include:
- Rollers positioned at the back to guide material movement.
- Two additional rubberized rollers to maintain tension and accuracy.
- An extra pressure roller to prevent lightweight fabrics, such as tulle, from slipping or bunching.
This system allows for uninterrupted processing, making it ideal for industries that require bulk cutting with precision and speed.
Additional upgrades and customization
For users seeking even higher productivity, the machine can be equipped with a second laser head. However, this setup works within half the working area, meaning it is most effective for duplicating identical patterns on repetitive designs.
If cutting independent patterns, each laser head must have its own dedicated system.
Internal components and performance
The Wattsan 1610 Cam Conveyer features several mechanical and electronic enhancements, including:
- Upgraded support plates – These are made from reinforced materials, making them more durable than standard aluminum components.
- Advanced bearings and rails – The system eliminates conventional guide rails, allowing bearings to run directly on a reinforced beam for improved stability.
- Specialized control system – The RDC 6445GDFMRD controller is specifically adapted for managing both the camera and conveyor functions.
Other important specifications include:
- Laser source: Reci W4 tube, 100-120W, with the possibility of upgrading to higher power.
- Cooling system: Standard chiller, selected according to the laser tube’s capacity.
- Exhaust system: Unlike conventional models, the extractor is positioned on the side to accommodate fabric feeding at the back.
The modular design of the machine allows for easy maintenance and customization. Users can replace key components such as the camera, lens, laser tube, and protective window when needed.
Conclusion
The Wattsan 1610 Cam Conveyer is an exceptional choice for textile manufacturers and large-scale fabric cutting operations. Its precise contour detection, automatic conveyor system, and high-speed laser cutting make it a valuable asset for businesses aiming to enhance productivity, reduce manual labor, and ensure consistent quality.
Whether you’re working with intricate designs, custom layouts, or mass production, this machine provides the accuracy, efficiency, and flexibility necessary to meet industrial demands. With the Wattsan 1610 Cam Conveyer, you can elevate your textile cutting process to the next level.
