Laser Tube Cutting Machine Heavy Duty

  • Pipe loading length
  • Laser power
  • Cross section
  • Max tube weight
  • Max loading length
  • Max unloading length
  • 100-12000 mm
  • from 12 to 30 kW
  • O ◻ ⌷ H ⌴ L
  • 3000 kg
  • 6000/9000/12000 mm
  • 6000/9000/12000 mm

WATTSAN HEAVY DUTY

The Wattsan Heavy Duty is a 3-chuck tube laser cutting machine, equipped with a swivel laser head and full automatic tube feeding as standard. It is used for all kind of tubes. The machine can cut carbon and stainless steel tube, copper, aluminum alloy tube, and other metals.

Standard configurations include a maximum processed pipe length of 6, 9, or 12 meters and a maximum diameter of 640 mm. Semi-automatic and automatic tube loading options are available.
We can also customise the size of the work area to suit your application.

Front, back and center chucks

A distinctive feature of Wattsan Nova is the presence of 3 pneumatic clamping chucks (front, back and center). The chucks rotate synchronously and move synchronously or individually.

The design of the machine is designed for reliable fixation of thick-walled pipes with a diameter of up to 640 mm, weighing up to 3000 kg (the machine can be equipped with chucks of the appropriate diameters).

Protect cabin

The protective cabin ensures safe operation and eliminates contamination. The viewing window is made of special protective glass according to European CE standards.

The smoke generated by cutting passes through the filter system inside the cabin, thus providing an environmentally friendly cutting without polluting the external environment.

Servo Follow-up

The auxiliary support is controlled by an independent servo motor to move up and down, mainly to perform auxiliary support for excessive deformation of long cut pipes. Especially for small diameter pipes. When the rear chuck is moved to the appropriate position, the auxiliary support can be lowered to avoiance.

Servo motors Yaskawa

The Wattsan Heavy Duty tube cutter is equipped with Yaskawa servo motors. The advantages of servo motors include: 2 times increased reliability margin, easy replacement in case of breakdown, minimal vibration, lightweight design, acceleration up to 0.6G and max chuck rotation speed up to 80 r/min.

Bevel cutting
up to 45 degrees

The Wattsan Heavy Duty equipped with a swivel cutting head for cutting pipes and punching holes up to 45 degrees.

This function is indispensable for the subsequent welding of butt-to-butt pipes, beveled pipes, short pipes, products connected with fixing bolts. Will increase the demand for products and increase the range of machined parts.

Loading and unloading system

Heavy duty equipped with loading and unloading system of heavy tubes, efficient and time-saving, reduces production preparation time. Significantly improves operational safety, saves labour and reduces production costs.

This system can support tube weights up to 3000 kg and diameters up to 640 mm

Advantages of Wattsan Heavy Duty Tube Laser Cutting Machine

Nova is equipped with FScut 5000 A control system.

3-chuck cutting

Suit for full stroke 3-chuck cutting machine

4-chuck cutting

Support 4-chuck heavy tube cutting, loading and unloading

7-axis pulling

Support 3-chuck dual chuck pulling, easy to unload

Bevel cutting

Matches the drawing created by the nesting software at a 45 degree angle.

Zero tail

Cutting tubes without residue

    2-Chuck vs. 3-Chuck Pipe Cutting Machines

    2-chuck tube cutting machines
    3-chuck tube cutting machines
    In Wattsan Core and Core Pro tube cutting machines uses two clamps to hold the pipe-one at the front and one at the rear. This design is ideal for cutting standard lengths and smaller production volumes, offering good precision at a lower cost.
    In Wattsan Nova and Heavy duty tube cutting machines adds an additional chuck, usually in the middle, providing greater stability and higher accuracy. This setup is better suited for larger, heavier pipes and high-volume production, ensuring more precise cuts and reducing the risk of pipe movement during cutting.

    Springs and unloading device

    Springs for heavy loads
    Follow-up unloading device
    For particularly heavy tubes, the model is equipped with integrated springs in the loading system. Saves a large amount of time when checking and removing the system overload alarms.
    Suitable for long and short tubes, especially long tubes that only need to be punched without cutting, with high cutting accuracy.
    Each unloading device are made by Steel Structure, can hold heavy tubes.
    Designed for life

    A cushion of 40 mm between the guides and the helical rail gives quality products even after 10 years of machine operation.

    All the machine wires inside of the machine bed, and goes to the back of the machine. Ensure during cutting, won’t damage the wires. Low and high voltage electricity are separated.

    Boost your productivity with Wattsan Heavy duty

    Ability to choose laser source

    Ultra-efficient premium IPG laser source. 3 years warranty from the manufacturer. Powerful laser source Raycus works with any metals. 2 years warranty from the manufacturer.

    FSCUT control system

    The intuitive FSCUT control system is designed to cut rectangular, round, elliptical, as well as angled and channel pipes with high precision and efficiency. Supports Automatic centering during processing, Fast frog jump, Bracket, Artifact Mode and Floating Mode, Corner Craft and many other functions.

    Tube loading and unloading length

    Standard length can be optional: 6m, 9m, 12m. The maximum unloading length can be increased to 3m, 6m, 9m, 12m metres depending on your application.

    Safety light curtain

    It will give an alarm if any intruder is detected when chucks are working at high speed, to prevent possible collision and protect both workers and the machine well.

    Series comparison

    SERIES/
    Parameters

    Chuck diameter

    Max pipe weight

    Number of chucks

    Control system

    Type of pipes

    Support

    Max chuck rotation acceleration

    Min residual length (tail)

    Semi-automatic loading

    Semi-automatic unloading

    Full-automatic loading

    Bevel head

    Welding seam detection

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    CORE

    Learn more

    160/240/350 mm

    200/500/600 kg

    2

    FSCUT 3000DE (L/M/G)

    Round, Rectangle

    Pneumatic

    1.2/0.8/0.6 G

    90 mm

    Optional

    No

    Optional

    No

    No

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    CORE PRO

    Learn more

    160/240/350 mm

    200/500/600 kg (1100 kg optional)

    2

    FSCUT 3000DE (L/M/G)

    Round, Rectangle, H-Beam, L-Beam

    Servo

    0.8/0.6 G

    90 mm

    Optional

    No

    Optional

    Optional

    No

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    NOVA

    Learn more

    240/360 mm

    500/1100/1500 kg

    3

    FSCUT 5000A

    Round, Rectangle, H-Beam, L-Beam

    Servo

    0.8/0.6 G

    Zero waste

    Optional

    Optional

    Optional

    Optional

    Optional

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    HEAVY DUTY

    Learn more

    360/550/640 mm

    1500/3000 kg

    3

    FSCUT 5000A

    Round, Rectangle, H-Beam, L-Beam

    Servo

    0.6/0.4 G

    Zero waste

    Yes (HD-type)

    Yes (HD-type)

    Optional

    Optional

    Optional

    We take comprehensive measures to ensure the trouble-free operation of Wattsan machines!

    Service support
    Start-up and training
    All Wattsan engineers undergo compulsory annual training, in order to resolve any issues quickly.
    Wattsan conducts annual training on machine operation and maintenance for all partners worldwide. We run and train more than 100 customers every month.

    Materials

    01 Aluminium

    02 Steel

    03 Stainless steel

    04 Brass

    05 Copper

    Technical
    characteristics

    Mechanics
    Max loading length
    6000/9000/12000 mm
    Max unloading length
    6000/9000/12000 mm
    Chuck diametr
    360/550/640 mm
    Max pipe diametr (round)
    360/550/640 mm
    Min pipe diametr (round)
    20 mm
    Max pipe diametr (rectangle)
    360/550/450 mm
    Min pipe diametr (rectangle)
    20 mm
    Min loading length
    100 mm
    Unloading table
    Semi-automatic
    Max pipe weight
    1500/3000 kg
    Type of pipes
    Round, Rectangle, H-Beam, L-Beam
    Support
    Servo follow-up
    Min residual length (tail)
    0 mm
    Max chuck rotation speed
    80/40 r/min
    Max chuck rotation acceleration
    0.6/0.4 G
    Max. travel speed
    90 m/min
    Max. travel Acceleration
    1 G
    Height sensor
    Automatic capacitive
    Lubrication system
    Automatic centralised
    XY axes structure
    HIWIN Guides / Helical rack
    Max. work speed
    Depends on material thickness
    Additional gas
    Oxygen, nitrogen, air, argon
    Main servomotors
    Yaskawa
    Servomotors
    Innovance (Yaskawa optional)
    Pneumatic system
    Airtac
    Gearbox
    Nidec shimpo
    Power electrics
    Siemens
    Optics
    Laser head
    Raytools/BOCI
    Laser power
    12-30 kW
    Laser source
    Raycus/IPG
    Software
    Software
    FSCUT 5000A
    CNC control system
    TubePro
    Repositioning accuracy
    ±0.02 mm
    Height control system
    BCS100
    Type of inductive sensors
    High precision inductive
    Working temperature
    10-40 °C
    Laser power adjustment
    Software
    Options
    Semi-automatic loading
    Yes (HD-type)
    Full-automatic loading
    Optional
    Semi-automatic unloading
    Yes (HD-type)
    Bevel head
    Optional
    Welding seam detection
    Optional
    Software
    FSCUT
    Laser head
    RAYTOOLS
    Laser source
    IPG / RAYCUS
    Motors
    YASKAWA / MITSUBISHI
    Rails
    HIWIN

      Logistics
      We will deliver the equipment according to the requirements convenient for you:

      It is our obligation to deliver the goods to the location selected by the buyer, and we are responsible for all the transportation costs and risks related to the delivery.

      We are responsible for transportation from the factory to the indicated destination. Hence, all documents related to it are under our responsibility, such as way bill, invoice, packing list.

      If you want to organize the delivery, it is beter to find a local logistics company in advance before goods are ready for shipment.

      Technical
      characteristics

      Mechanics
      Max loading length
      6000/9000/12000 mm
      Max unloading length
      6000/9000/12000 mm
      Chuck diametr
      360/550/640 mm
      Max pipe diametr (round)
      360/550/640 mm
      Min pipe diametr (round)
      20 mm
      Max pipe diametr (rectangle)
      360/550/450 mm
      Min pipe diametr (rectangle)
      20 mm
      Min loading length
      100 mm
      Unloading table
      Semi-automatic
      Max pipe weight
      1500/3000 kg
      Type of pipes
      Round, Rectangle, H-Beam, L-Beam
      Support
      Servo follow-up
      Min residual length (tail)
      0 mm
      Max chuck rotation speed
      80/40 r/min
      Max chuck rotation acceleration
      0.6/0.4 G
      Max. travel speed
      90 m/min
      Max. travel Acceleration
      1 G
      Height sensor
      Automatic capacitive
      Lubrication system
      Automatic centralised
      XY axes structure
      HIWIN Guides / Helical rack
      Max. work speed
      Depends on material thickness
      Additional gas
      Oxygen, nitrogen, air, argon
      Main servomotors
      Yaskawa
      Servomotors
      Innovance (Yaskawa optional)
      Pneumatic system
      Airtac
      Gearbox
      Nidec shimpo
      Power electrics
      Siemens
      Optics
      Laser head
      Raytools/BOCI
      Laser power
      12-30 kW
      Laser source
      Raycus/IPG
      Software
      Software
      FSCUT 5000A
      CNC control system
      TubePro
      Repositioning accuracy
      ±0.02 mm
      Height control system
      BCS100
      Type of inductive sensors
      High precision inductive
      Working temperature
      10-40 °C
      Laser power adjustment
      Software
      Options
      Semi-automatic loading
      Yes (HD-type)
      Full-automatic loading
      Optional
      Semi-automatic unloading
      Yes (HD-type)
      Bevel head
      Optional
      Welding seam detection
      Optional
      Software
      FSCUT
      Laser head
      RAYTOOLS
      Laser source
      IPG / RAYCUS
      Motors
      YASKAWA / MITSUBISHI
      Rails
      HIWIN

      Contact